METALLURGY

Secteur d'activité metalurgie

Extremes conditions that make Vision control necessary.

Metallurgical sector implies extremes fabrication conditions: foundry or furnace temperatures, projections, access or visibility difficulty, dust, mesure precision…

Machine Vision appears to be necessary to realise an efficient production control. Also, it assures the security of technicians.

Thanks to a close partnership with the customer, we can face technical challenges imposed by the sector and conserve the “savoir-faire” on our territory.

Profilomètre 3D

Outline profil 3D measurement.

Measurement bench allowing to extract height profile of products relying on marble.

Precision and measuring range depend on products to control.

Tri de réservoir par Vision Industrielle
Aide au tri de réservoirs

Container selection assistance

Difficulty: damaged products, complexe geometry.

CHECKS MADE:

  • Image acquisition to redirecting container according to the wear state.

Traitement contrôle rivet

Rivets control

  • 6 cameras system on 2 stations,
  • Custom lighting,
  • Rate: 250 p /min.

CHECKS MADE:

  • Dimensional control (diameter, thickness, length, angle, burr),

  • Thread presence,

  • Joint control (lift-off, overflow, continuity).

Contrôle
Contrôle Vision metallurgie : Contrôle du joint anti-fuite

Visualization station: Checking the leakage seal on tanks

Welded frame + Custom lighting.
Difficult
y: damaged products, complex geometry, rust…

CHECKS MADE:

  • Enable the operator to view and check the leak-proof seal on returnable tanks before filling.

Contrôle Vision metallurgie : Eclairage_Contrôle du joint anti-fuite
Mesure sur crampon de pneumatique

Dimension on pneumatic crampons

  • 2 custom lighting,
  • Rate : 1p / sec,
  • Precision: +/- 50 μm.

CHECKS MADE:

  • Crampon total length measurement,
  • Protusion measurement.

Aspect on copper strip

Difficulty: limited space, room’s lighting, moving environment.

CHECKS MADE:

  • Stains,
  • Cricks,
  • Deformation.

Width measurement on hot steel plates

  • 2 cameras system,
  • Resolution: 2mm.

Difficulty: extreme temperature = furnace.

Controle de réaffûtage de contrôle par Vision Industrielle

Resharpening detection of cutters

Détrompage de colonnes de direction

Direction columns error-proofing

2 cameras system.

CHECKS MADE:

  • Angular off-set measurement between opposites splines of direction column.

Controle dimensionnel de gorges

Undercutting piece control

Precision : 20 μm in the grooves.

CHECKS MADE:

  • Dimensional measurement,
  • Detection of particles.

Dimension and aspect control on rings

Difficulty: consider the blur.

CHECKS MADE:

  • Dimensional (interne circularity, strip width),

  • Aspect (impact presence, porosity, micro-scratches)